Durable 2.5mm Gear Molding Solution for Mechanical Parts

Customization:	Available
Shaping Mode:	Injection Mould
Surface Finish Process:	Polishing

Basic Information

Model NO.

15

Mould Cavity

Single/Multi Cavity (Dual Material Optimized)

Plastic Material

Mirror Polish S136h, Nak80

Application

Micro-Motors, Medical Devices, Precision Instruments

Runner

Hot Runner

Tolerance

±0.005mm

Certification

ISO 13485:2016, IATF 16949:2016, ISO 9001:2015

Lead Time

10-16 Weeks

Packaging & Delivery

Package Size

40.00cm * 45.00cm * 44.00cm

Gross Weight

510.000kg

Product Overview

Precision Manufacturing: We specialize in micro-gear manufacturing with over 35 years of experience in precision mechanical component production. Our facility features specialized micro-injection molding equipment capable of producing gears as small as 2.5mm with exceptional tooth accuracy and surface finish.

Design Expertise: Our engineering team has extensive experience in gear design optimization, including tooth profile accuracy, material selection, and comprehensive validation protocols for mechanical applications. With advanced tooling capabilities and precision measurement systems, we serve medical device, precision instrument, and micro-mechanical manufacturers requiring ultra-small gears with superior performance and reliability.

Technical Highlight: 2.5mm gear molds achieve exceptional tooth accuracy essential for micro-mechanical applications. Specialized capabilities include micro-gear design optimization, precision tooling, and comprehensive validation including backlash measurement and noise testing.

Detailed Product Gallery

Product Technical Parameters

Product Name	Material	Shaping Mode	Tolerance	Mould Cavity	Applications
2.5mm Gear Part Mold	Mirror Polish S136H, NAK80	Micro Gear Injection	±0.005mm	Single/Multi	Micro-Motors, Medical, Instruments
Precision Medical Mould	S136H, 718H, NAK80, H13	Injection Mould	±0.02mm	Up to 48 Cavities	Medical Device, Disposable Equipment
Automotive Certified Mould	H13, P20, 718H, NAK80	Injection Mould	±0.02mm	Multi Cavity	Vehicle Interior/Exterior Parts
Double Injection Mould	H13, P20, S136	Two-Shot/Overmolding	±0.02mm	Single/Multi	Electronics, Tools, Consumer Products
High Cosmetic Requirement	S136H, NAK80, 8407	High Cosmetic Injection	±0.01mm	Single/Multi	Luxury Goods, Premium Electronics

Manufacturing Facilities

Frequently Asked Questions

What manufacturing services are provided?

We offer comprehensive services including precision tooling, plastic injection molding, machining parts, product assembly, In-Mold Labeling (IML), and surface treatment.

Which industries do you specialize in?

We specialize in healthcare products, medical devices (ISO 13485 certified), automotive components (IATF 16949 certified), and precision industrial electronics.

What is your tooling precision capability?

Our tooling division achieves 0.01mm accuracy using five-axis CNC centers and Moore Jig Grinding Machines with 2μm precision.

How long does tooling development usually take?

Tooling typically takes 4-8 weeks. Simple molds are completed in 4-5 weeks, while complex multi-cavity molds require 6-8 weeks.

What is the expected life of your precision molds?

Our production molds are designed for extended life cycles, typically offering a standard warranty of 500,000 shots.

What materials are available for production?

We work with a wide range of materials including ABS, PC, PA, POM, TPU, and high-performance engineering plastics like PEEK, PESU, and medical-grade materials.